Foam is an excellent tool to carve out larger organic and precise shapes. It can be hand carved or routed and then coated in polyurethane or fibreglass to get a smooth durable finish. Below are some project we fabricated with a styrofoam base structure.
CNC Cut Styrofoam on Welded Steel Frame
Layered Carved Foam
Carved and Spray Foam on Aluminum Frame
Styrofoam Finishes
Resin + Fine Glass Composite
Polyurea Thermoset Plastic
Urethane Paint System over Coated Styrofoam
The Process
More Materials
